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Integrated 600 TPD Maize Wet Milling & Starch Manufacturing

A ₹300 Crore integrated industrial project in Kurnool, Andhra Pradesh — manufacturing maize starch and value-added derivatives for the food, paper, textile, pharmaceutical and animal feed industries.

₹300 CrTotal project cost
600 TPDPlant capacity
1,80,000 MTAnnual throughput
550+Jobs created
Project Overview

Integrated Maize Wet Milling Plant

Jayaditya Agro Private Limited is establishing a 600 TPD integrated maize wet milling plant for manufacturing maize starch and value-added derivative products. The project has a total investment of ₹300.00 Crores and is designed to serve the food, paper, textile, pharmaceutical and animal feed industries.

The Company is targeting commencement of commercial production by April 2028, with a conservative Date of Commercial Operations set at October 2028 in the Project Report as a strategic contingency cushion.

  • Location: Kurnool District, Andhra Pradesh
  • Plant capacity: 600 TPD (1,80,000 MT per annum)
  • Commercial operations: October 2028
  • Direct employment: 350 persons
  • Indirect employment: 200 persons
Integrated Maize Wet Milling Plant
600Tonnes per day
Products Manufactured

Seven product streams from one plant

Every fraction of the maize kernel is converted into a high-value product — from food-grade starch to animal feed ingredients.

Maize Starch Primary Product

Maize Starch

High-purity native corn starch — the primary output of the wet milling process. Flash-dried for food, paper, textile and adhesive industries.

450 MT/Day 1,22,400 MT/Year
Liquid Glucose Derivative

Liquid Glucose

Produced by acid or enzyme hydrolysis of native starch. A versatile sweetener for confectionery, bakery, beverages and pharmaceutical formulations.

100 MT/Day 30,000 MT/Year
Dextrose Monohydrate Derivative

Dextrose Monohydrate

Crystalline glucose for pharma-grade IV fluids, confectionery, fermentation media and food manufacturing applications.

50 MT/Day 15,000 MT/Year
Corn Gluten By-product

Corn Gluten

High-protein fraction from starch separation. A premium ingredient for poultry feed, aqua feed and valued as a natural yellow pigment source.

30 MT/Day 9,180 MT/Year
Corn Germ By-product

Corn Germ

Separated during degermination, rich in oil. Expelled and refined into corn oil high in linoleic acid and naturally rich in phytosterols.

46 MT/Day 14,400 MT/Year
Corn Fibre By-product

Corn Fibre

Pericarp and bran screened after fine grinding. Used as dietary-fibre ingredient in food products and as a carrier in compound animal feed.

76 MT/Day 22,800 MT/Year
Corn Steep Liquor By-product

Corn Steep Liquor

Concentrated steepwater rich in amino acids, lactic acid and minerals. Sold as a fermentation nutrient and liquid feed binder.

39 MT/Day 11,700 MT/Year
Process Flow

From grain to finished products

The wet milling process separates the maize kernel into its constituent fractions — each with its own dedicated market.

Grain Cleaning600 TPD intake
Steeping36–48 h, SO₂ water
DegerminationGerm separated
Fine GrindingFibre screened
Centrifugal SeparationStarch vs. gluten
Maize Starch450 MT/Day
Liquid Glucose100 MT/Day
Dextrose Mono.50 MT/Day
Corn Gluten30 MT/Day
Corn Germ46 MT/Day
Corn Fibre76 MT/Day
Corn Steep Liquor39 MT/Day
300Crores investment
1,80,000MT annual capacity
550Direct & indirect jobs
7Product streams
Investment Indicators

Consolidated project evaluation

₹300 Cr

Total project cost with ₹105.30 Cr equity and ₹195.00 Cr bank term loan.

20.84%

Project IRR with Equity IRR of 27.63% over the evaluation period.

DSCR 2.09

Average Debt Service Coverage Ratio, improving from 1.43 to 3.18 over repayment period.

43.80%

Break-even capacity with net profit margin reaching 15.97% by FY 2035.

Revenue Breakdown

Estimated revenue by major products

All figures in ₹ Crores.

ProductFY2028FY2029FY2030FY2031FY2032FY2033FY2034
Maize Starch241.94255.28269.07283.32298.02313.19328.85
Liquid Glucose37.8739.9642.1244.3446.6449.0251.47
Dextrose Monohydrate18.9319.9821.0622.1723.3224.5125.74
Corn Gluten35.2637.2039.2141.2943.4345.6447.92
Corn Germ55.3058.3661.5164.7668.1271.5975.17
Corn Fibre34.5636.4738.4440.4742.5744.7446.98
Corn Steep Liquor15.1415.9816.8417.7318.6519.6020.58
Total Revenue439.00463.23488.25514.08540.75568.29596.71
Government Support

Enhanced profitability through incentives

The profitability projections do not include the financial impact of Government subsidies and tailor-made incentives sanctioned by the Government of Andhra Pradesh.

As per G.O.Ms. No. 221 dated 20-08-2026, the project is eligible for tailor-made incentives of up to ₹101.90 Crores, to be disbursed over five years from the Date of Commercial Production.

  • Tailor-made incentives up to ₹101.90 Crores over 5 years
  • Direct enhancement of project profitability and cash flows
  • Reduced effective capital cost for all shareholders
  • Increased potential returns beyond baseline projections
Maize Starch — primary revenue product
₹101.90 CrGovt. incentives
Gallery

Products & plant

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